ROLL LABS
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Rolling for any motion

We roll.

Rolling Interfaces for any motion.

  • High efficiency and low wear.
  • Motions not achievable from legacy mechanisms.
  • Top 10 CO₂ mitigation potential.
  • > $10 Billion market.
Roll Labs rolling interface FIG. 1
~99%
Efficiency target*
1.2–3.0 Gt
CO₂ / yr — modeled*
2
Patents granted · +1 pending
0
Sliding at the contact
01 — Core innovation

The optimized
rolling interface.

Roll's custom numerical methods optimize the raceway curvature to achieve pure rolling through the entire cycle. Optimized against un-optimized, each shown at the start and midpoint of the motion. See the animation.

[ Not optimized ]
Un-optimized interface at start of motion [ START ]
Un-optimized interface at mid motion [ MID ]
[ Optimized ]
Optimized interface at start of motion [ START ]
Optimized interface at mid motion [ MID ]
02 — Complex systems

Complex systems.

A kinematic first: multiple rolling interfaces, each precisely following its own motion specification, combine into systems that legacy mechanisms cannot achieve.

Corkscrew multi-stage rolling interface [ CORKSCREW ]

Interfaces stacked into a system

Rolling interfaces combined in sequence, each contributing its own precisely specified motion.

See the corkscrew in motion
Patent figure 5 FIG. 5

Each interface follows its own path

Every interface is solved independently to trace the exact motion the system demands.

03 — The retainer

A novel retainer system.

The rollers carry the load; a tongue-and-groove retainer keeps them precisely spaced and aligned as they travel the raceway. Shown below with and without it — so you can see exactly what the retainer adds.

Rolling interface with the retainer disabled [ TAG — OFF ]

Rollers on the raceway

The load-carrying rollers seated in the shaped raceway, retainer removed.

Rolling interface with the tongue-and-groove retainer engaged [ TAG — ON ]

With the retainer added

The tongue-and-groove retainer added — spacing and aligning the rollers along their path.

Close-up of a single roller captured by the tongue-and-groove retainer bands DETAIL — TONGUE & GROOVE

One pin, captured.

A single roller held between the two retainer bands. Their stepped tongue-and-groove edges interlock above and below the roller, keeping it on its path while it rolls freely — the retainer guides, it doesn't carry the load.

Roll Labs speed reducer — full rolling-interface assembly SPEED REDUCER
04 — The flagship

The speed reducer.

A target of ~99% efficiency against roughly 60–80% for the harmonic drives it can replace. Even ~97% validated would be a major improvement — and pure rolling means less wear and longer service life.

Efficiency (target)
~99%*
Harmonic-drive baseline
60–80%
Contact
Pure rolling
Service life
Extended
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05 — The problem

Where the
energy goes.

Between a motor and its load sits a speed reducer. For millennia the answer has been gears — teeth that mesh and slide against one another. That sliding is a built-in energy loss: it sheds power as friction and heat and wears the parts out. Multiplied across millions of machines, the loss is enormous — and every watt of it traces back to generated power and its emissions.

Sliding at the contact[ high ]
Friction & heat loss[ high ]
Wear / shortened life[ high ]
Roll Labs — pure rolling[ low ]
06 — The impact

Carbon impact on the scale of LEDs and carbon capture.

If adopted globally, the technology could mitigate an estimated 1.2–3.0 gigatons of CO₂ a year — a modeled figure from a five-system cross-validation, with central estimates clustering around 1.5–2.5 Gt under moderate adoption.

1.2–3.0Gt CO₂ / year
Modeled global potential · pending validation

A modeled estimate, not a measured result. Efficiency figures are targets; incumbent baselines are confirmed from literature; physical validation is the next phase.

07 — What it unlocks

One mechanism.
A family of products.

Anything that spins is a candidate — pumps, robots, EVs, compressors, engines. Prove the rolling interface once, then apply it across a growing family of products.

Efficiency & durability · now

Speed Reducer

The flagship — a ~99% efficiency target, pure rolling, and longer service life in place of legacy harmonic drives.

Five independent analyses across fourteen industries have placed the speed reducer among the top 10 technologies for CO₂ mitigation.

Simulated · prototype next

Torque De-rippler

Momentarily increases the speed reduction to reflect excess torque back into the originating device — reducing vibration and increasing energy efficiency. Validated in simulation; a working prototype is the next step.

With our unique capability to achieve any motion, the de-rippler is the first of many devices targeted at improved thermodynamic efficiency, mass balancing, and vibration.

On the roadmap

What's next

Fully 3D interfaces. (In development) Targeting complex mechanisms with six-axis motion and six-axis forces — biomechanics (kinematic joint matching) and robotic walking.

Complex systems delivering improved thermodynamic efficiency — efficient pumps, compressors, and combustion systems.

08 — The bigger idea

The missing building block.

Every machine is built from the same handful of parts — gears, bearings, shafts, linkages — all more than 500 years old. Where they fall short, no amount of engineering has ever fixed it: the crankcase still can't trace an efficient thermodynamic cycle after 150 years of failed attempts to replace it. It was never the engineers — it was the toolkit. Rolling interfaces add a new part to that box: precise, specified motion carried through pure rolling contact. Drop it where the old parts fall short and the results may astound.

[ Frontier 01 ]

Efficient thermodynamic cycles

Precise motion sharpens compression and combustion: engines, pumps, HVAC, refrigeration. The torque de-rippler is first in this line, with more coming.

[ Frontier 02 ]

Precise mechanisms

The same precision matters across countless mechanisms. Biomechanics is next.

Tom Dobroth, founder of Roll Labs [ FOUNDER ]
Tom Dobroth
Founder · MIT SB '83, SM '85
09 — About

One mechanism, two ambitions — built by one engineer.

Roll Labs (formerly 21Geo) invented rolling interfaces — a genuinely new type of mechanism, and arguably the first new mechanical building block in centuries. It carries two ambitions at once: replacing the meshing and sliding inside legacy motion parts with pure rolling, for far higher efficiency and longer life; and unlocking precise motions the old building blocks can't produce. The torque de-rippler is our first entry into that “any motion” frontier, with biomechanics and thermodynamic devices to follow.

The work is founder Tom Dobroth's. An MIT mechanical engineer (SB '83, SM '85), he once cracked a major industrial problem by inventing a numerical method for estimating free-surface fluid-flow shapes — and today he applies that same approach to computing the pure-rolling raceway geometries at the heart of Roll Labs. The vision has always been larger than one person; the goal now is to carry it from validated models to physical proof. Two granted U.S. patents protect the work, with a third pending.

Let's put rolling to work

Let's put rolling to work.

We're seeking mission-aligned partners and non-dilutive funding to move from validated models to physical results.

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